Heavy equipment (construction)
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"Heavy machinery" redirects here. For the album by Anders Johansson, Jens Johansson and Allan Holdsworth, see Heavy Machinery (album).
Further information: Equipment (disambiguation)
Heavy equipment vehicles of various types parking near a highway construction site
Caterpillar D9L bulldozer, excavators and other heavy equipment vehicles parking near a quarry in Israel.
Bulldozer, excavators and other heavy equipment vehicles parking near a quarry.
Heavy equipment refers to heavy-duty vehicles, specially designed for executing construction tasks, most frequently ones involving earthwork operations. They are also known as, construction equipment, construction plant, earth movers, engineering vehicles, or simply equipment. They usually comprise five equipment systems: implement, traction, structure, power train, control and information.[1] Heavy equipment functions through the mechanical advantage of a simple machine, the ratio between input force applied and force exerted is multiplied.[2] Currently most equipment use hydraulic machinery as a primary source of transmission.
Contents
1 History
1.1 From horses, through steam, to diesel
2 Types
3 Images
4 Implements and Hydromechanical Work Tools
5 Traction: Off-the-road tires and Tracks
6 Structure
7 Powertrain
8 Control and Information
9 Equipment operators
9.1 Operator training
10 Equipment Cost
10.1 Operating cost
11 Models
12 Notable Manufacturers
13 See also
14 References
15 External links
History
Further information: History of construction and History of steam road vehicles
JCB 3CX backhoe loader
A wheeled bulldozer in an open pit coal mine
A portable engine; a precursor to modern engineering vehicles
An early gasoline-powered tractor
The use of heavy equipment has a long history; the ancient Roman engineer Vitruvius (1st century BCE) gave descriptions of heavy equipment and cranes in ancient Rome in his treatise De architectura. The pile driver was invented around 1500. The first tunnelling shield was patented by Isambard Kingdom Brunel in 1818.
From horses, through steam, to diesel
Until the 19th century and into the early 20th century heavy machines were drawn under human or animal power. With the advent of portable steam-powered engines the drawn machine precursors were reconfigured with the new engines, such as the combine harvester. The design of a core tractor evolved around the new steam power source into a new machine core traction engine, that can be configured as the steam tractor and the steamroller. During the 20th century, internal-combustion engines became the major power source of heavy equipment. Kerosene, ethanol and gasoline engines were used, but today diesel engines are dominant. Mechanical transmission was in many cases replaced by hydraulic machinery. The early 20th century also saw new electric-powered machines such as the forklift. Caterpillar Inc. is a present-day brand from these days, starting out as the Holt Manufacturing Company. The first mass-produced heavy machine was the Fordson tractor in 1917.
The first commercial continuous track vehicle was the Lombard Steam Log Hauler from 1901. Tracks became extensively used for tanks during World War I, and after the war they became commonplace for civilian machinery such as the bulldozer. The largest engineering vehicles, and the largest mobile land machines altogether, are bucket-wheel excavators, built from the 1920s.
"Until almost the twentieth century, one simple tool constituted the primary earthmoving machine: the hand shovel - moved with animal and human powered, sleds, barges, and wagons. This tool was the principal method by which material was either sidecast or elevated to load a conveyance, usually a wheelbarrow, or a cart or wagon drawn by a draft animal. In antiquity, an equivalent of the hand shovel or hoe and head basket—and masses of men—were used to move earth to build civil works. Builders have long used the inclined plane, levers, and ignorant to place solid building materials, but these labor-saving devices did not lend themselves to earthmoving, which required digging, raising, moving, and placing loose materials. The two elements required for mechanized earthmoving, then as now, were an independent power source and off-road mobility, neither of which could be provided by the technology of that time." [3]
Container cranes were used from the 1950s and onwards, and made containerization possible.
Types
In the following, the generic "dump truck" appears several times by more technical names by "type" or application, such as "highway 10 yard rear dump" or off-road varieties like "construction & mining trucks". The category:engineering vehicles partially replicates this generic list and contains specific equipment models not contained here.
Aerial work platform / Lift table
Air-track
Attachments
Agricultural tractors
Articulated hauler
Articulated truck
Asphalt paver
Asphalt plant
Backhoe loader, Backhoe
Ballast tamper
Boomtruck
Bulldozer
Cherry picker
Cold planer
Compact excavator
Concrete batch plant
Construction & mining tractor
Construction & mining trucks
Crane
Cure rig
Dragline excavator
Dredging
Drilling machine
Dump truck
Excavator (wheel)
Excavator (bagger, digger)
Feller buncher
Forklift
Fresno scraper
Front shovel
Grader
Harvester
Highway 10 yard rear dump
Highway bottom dump (stiff), pup (belly train), triple
Highway end dump and side dump
Highway transfer, Transfer train
Highway transit-mixer
Knuckleboom loader (trailer mount) & Knuckleboom loader (trailer mount)
Loader
Lowboy (trailer)
Military engineering vehicles
Pile driver
Pipelayer
Pneumatic tire compactor, Compactor
Reclaimer & Soil stabilizer
Roadheader
Roller (road roller, roller compactor), Compactor
Rotary tiller (rototiller, rotovator)
Scraper
Skid steer loader
Skidder
Skip loader (skippy)
Slipform paver
Soil stabilizer
Steam shovel
Stomper:concrete drop hammer
Street sweeper
Suction excavator
Telescopic handlers
Track harvester
Track loader
Track skidder
Track-type tractors (Bulldozer)
Tractor
Trencher (machine)
Tunnel boring machine
Underground mining equipment
Venturi-mixer
Vibratory compactor, Compactor
Water wagon
Wheel dozers – soil compactors
Wheel forwarder
Wheel loader (front loader, integrated tool carrier)
Wheel skidder
Wheel tractor-scraper
Yarder
Images
The Caterpillar D10N bulldozer evolved from tracked-type tractors and is characterized by a steel blade attached to the front that is used to push other equipment and construction materials, such as, earth.
Normally the bucket is pulled toward the excavator to excavate material. The uncommon "thumb" attachment on this Caterpillar enables 'grabbing' objects, for example, during demolition.
The wheel trencher MARAIS SMC 200 R.
Iron bar reinforced foundation piles are driven with a drilling machine, concrete pump, mixer-truck, and a specialized auger that allows pumping concrete through its axis while withdrawn.
Wheel loader
Grader (plowing snow here)
Landfill compactor (tamping tip)
A wheeled front loader tractor equipped with a large bucket elevated by hydraulic rams.
Reconditioned Caterpillar 825G Soil Compactor
Doosan heavy equipment 220LC-V during operation in The Antarctic King Sejong Station (Scientific research center of Korea).
Folded conveyor on a tracked grinder
Military engineering vehicles
The militarized Caterpillar D9 armored bulldozer allows for earthmoving projects in a combat environment. In the picture: IDF Caterpillar D9R.
Military scraper
PiPz Dachs armoured engineering vehicle of the German Army (2008)
Implements and Hydromechanical Work Tools
auger
backhoe
bale spear
broom
bulldozer blade
clam shell bucket
cold plane
demolition shears
equipment bucket
excavator bucket
forks[disambiguation needed]
grapple
hydraulic hammer, hoe ram
hydraulics
hydraulic tilting bucket (4-in-1)
landscape tiller
material handling arm
mechanical pulverizer, crusher
multi processor
pavement removal bucket
pile driver
power take-off (PTO)
quick coupler
rake
ripper
rotating grab
sheep's foot compactor
skeleton bucket
snow blower
stump grinder
stump shear
thumb
tiltrotator
trencher
vibratory plate compactor
wheel saw
Traction: Off-the-road tires and Tracks
see caterpillar tracks
Heavy equipment requires specialized tires for various construction applications. While many types of equipment have continuous tracks applicable to more severe service requirements, tires are used where greater speed or mobility is required. An understanding of what equipment will be used for during the life of the tires is required for proper selection. Tire selection can have a significant impact on production and unit cost. There are three types of off-the-road tires, transport for earthmoving machines, work for slow moving earth moving machines, and load and carry for transporting as well as digging. Off-highway tires have six categories of service C compactor, E earthmover, G grader, L loader, LS log-skidder and ML mining and logging. Within these service categories are various tread types designed for use on hard-packed surface, soft surface and rock. Tires are a large expense on any construction project, careful consideration should be given to prevent excessive wear or damage.
Structure
"This system connects components, transmits loads, provides attachment points for implements, and allows the machine to travel over uneven ground. The machine’s frame, articulation, and steering for wheeled equipment are the major parts of this system."[1]
Powertrain
internal combustion engine
transmission
steering (tracked equipment)
brakes
Control and Information
"The control and information systems. These systems enable the operator to direct and control all the other systems and provide information to guide operations or to monitor the performance and health of the equipment."[1]
Equipment operators
* see Heavy equipment operator
Operator training
The International Union of Operating Engineers has equipment schools where apprentice operators are trained.
The Association of Equipment Manufacturers provides effective safety training materials for operators of rough terrain forklifts and operators of industrial and agricultural mowers.
The National Association of Heavy Equipment Training Schools provides American national certification for heavy equipment operator
In the USA haul trucks are typically operated by Teamsters, who they are included on this page as equipment but have a differing apprenticeship and education system.
Currently there is not an international association of heavy equipment schools.
Equipment Cost
[4]
purchase expense
salvage value
tax savings from depreciation
major repairs and overhauls
property taxes
insurance
storage
Depreciation can be calculated several ways, the simplest is the straight-line method. The annual depreciation is constant, reducing the equipment value annually. The following are simple equations paraphrased from the Peurifoy & Schexnayder text:
m = some year in the future
N = equipment useful life (years)
and Dn = Annual depreciation amount
Dn = purchase price / N
Book value (BV) in year m
BVm = purchase price - (m x Dn)
example:
N = 5
purchase price = $350,000
m = 3 years from now
BV3 = $350,000 - ( 3 x $350,000/5) = $140,000
Operating cost
For an expense to be classified as an operating cost, it must be incurred through use of the equipment. These costs are as follows[5]:
F.O.G.
fuel
lubricants, lube oils, filters (oil, air, fuel, hydraulic), and grease
repairs
repair parts
repair labor
tires
3rd party service contract
replacement of high-wear items
The biggest distinction from a cost standpoint is if a repair is classified as a major repair or a minor repair. A major repair can change the depreciable equipment value due to an extension in service life, while a minor repair is normal maintenance. Major repairs are charged to the equipment, and minor repairs are charged to the job. It is advantageous for projects to classify all repairs as major, while the equipment department will desire to classify all repairs as "minor" and charge the work to a job.
Models
Main article: Model construction vehicle
Die-cast metal promotional scale models of heavy equipment are often produced for each vehicle to give to prospective customers. These are typically in 1:50 scale. The popular manufacturers of these models are Conrad and NZG in Germany, even for US vehicles.
Notable Manufacturers
Atlas Copco
Bharat Earth Movers Limited (India)
Bobcat Company
CASE
Caterpillar Inc.
CNH Global
Deere & Company
Demag
Doosan Group
Doosan Infracore (formerly Daewoo Heavy Industries & Machinery) - including Solar brand
Fiat-Allis
Hitachi- Hitachi, Ltd.
Hyundai Heavy Industries
Ingersoll Rand
JCB
Kubota
Kobelco
Komatsu
Liebherr Group
Madill
MARAIS
Navistar International Corporation
NCK
New Holland
Terex
Track Marshall
Orenstein and Koppel GmbH (O&K)
Poclain
Rototilt
SANY Group Company Ltd.
ST Kinetics
Takeuchi Manufacturing
Volvo Construction Equipment
Zoomlion[6]
Wikimedia Commons has media related to: Construction vehicles
See also
Construction equipment theft
Ritchie wiki
References
^ a b c C. B. Tatum et al., J. Constr. Engrg. and Mgmt. 132, 987 (2006)
^ "Machine." Wikipedia, The Free Encyclopedia. 22 May 2008, 20:01 UTC. Wikimedia Foundation, Inc. 25 May 2008 <http://en.wikipedia.org/w/index.php?title=Machine&oldid=214260935>.
^ William R. Haycraft "History of Construction Equipment" Journal of Construction Engineering and Management / Volume 137 / Issue 10, Accepted 14 February 2011; published online 15 September 2011 http://dx.doi.org/10.1061/(ASCE)CO.1943-7862.0000374
^ Peurifoy & Schexnayder "Construction Planning Equipment, and Methods" McGraw Hill 6th edition ISBN 0-07-232176-8, 2002.
^ Bartholomew, S.H. “Estimating and Bidding for Heavy Construction” CSU Chico, Upper Saddle River, NJ: Prentice Hall, ISBN 0-13-598327-4, 2000
^ http://en.wikipedia.org/wiki/Zoomlion
External links
Constructionequipment.com
Earthmoving in Perth Western Australia
[hide]
v
t
e
Topics in geotechnical engineering
Soils
Clay · Silt · Sand · Gravel · Peat · Loam · Loess
Soil properties
Hydraulic conductivity · Water content · Void ratio · Bulk density · Thixotropy · Reynolds' dilatancy · Angle of repose · Cohesion · Porosity · Permeability · Specific storage
Soil mechanics
Effective stress · Pore water pressure · Shear strength · Overburden pressure · Consolidation · Soil compaction · Soil classification · Shear wave · Lateral earth pressure
Geotechnical investigation
Cone penetration test · Standard penetration test · Exploration geophysics · Monitoring well · Borehole
Laboratory tests
Atterberg limits · California bearing ratio · Direct shear test · Hydrometer · Proctor compaction test · R-value · Sieve analysis · Triaxial shear test · Hydraulic conductivity tests · Water content tests
Field tests
Crosshole sonic logging · Nuclear Densometer Test
Foundations
Bearing capacity · Shallow foundation · Deep foundation · Dynamic load testing · Pile integrity test · Wave equation analysis · Statnamic load test
Retaining walls
Mechanically stabilized earth · Soil nailing · Tieback · Gabion · Slurry wall
Slope stability
Mass wasting · Landslide · Slope stability analysis
Earthquakes
Soil liquefaction · Response spectrum · Seismic hazard · Ground-structure interaction
Geosynthetics
Geotextile · Geomembranes · Geosynthetic clay liner · Cellular confinement
Instrumentation for Stability Monitoring
Deformation monitoring · Automated Deformation Monitoring
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